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CAN Bus: Telematics & Connected Digital Technology Solutions for the Marine Industry

Areas That Can Benefit from Our Telematic Technologies

Areas That Can Benefit from Our Telematic Technologies

Telematics & connected digital technologies through the CAN Bus make it possible to monitor all of your machines/vessels in real-time.

CallComm enables fleet managers to have detailed information on fuel consumption, engine performance, and operational efficiency for all marine vessels, heavy equipment, and industrial fleets through accurate real-time data.

Technology Consists of Three Major Components

Technology Consists of Three Major Components

The CAN Bus is the key to a vehicle’s digital “nervous system” to ensure that all electronic systems within a vehicle/machine operate together in a synchronized and timely manner. Without the use of the CAN Bus, the following would be evident in the marketplace:

  • High levels of complexity and unreliability in wiring
  • Data fragmentation and/or inaccuracy
  • Limited diagnostic capability
  • Unreliable fuel, engine, and performance data

By using the CAN Bus in the Trade, fleet managers will have access to 100% of their machine data, have the ability to make real-time decisions, and increase the operational efficiencies of their vehicles and machines.

Fleet Managers will also Realize the Following Key Benefits of Implementing the CAN Bus in the Trade:

Marine Telematics System Overview

Marine Telematics System Overview

CallComm marine telematics system for sea and river watercraft is based on accurate tools for fuel consumption measurement using DFM and DFM Marine fuel flow meters installed in the fuel lines of main engines, auxiliary engines, diesel generators, and boilers/heaters. The system also includes DUT-E fuel level sensors installed in fuel tanks and Master CANUp I/O modules for gathering sensor data and transmitting it to the server. The telematics gateway collects and analyzes data and sends it to a web-based application, where information is displayed on dashboards, tables, and charts.

Monitored Parameters

Monitored Parameters

  • Fuel level in tank
  • Hourly fuel consumption
  • Total fuel consumption (litres)
  • Fuel temperature
  • Fuel consumption in Idling, Optimal, and Overload modes
  • Engine moment hours (operating time)
  • Total operating time by engine mode
  • Current engine operation mode
System Flow & Architecture

System Flow & Architecture

Sensor Installation

  • Four fuel level sensors installed across two diesel tanks (two sensors per tank) to average displacement caused by vessel motion.
  • Flow meters installed on inlet and return lines of each engine and generator

Data Transmission

All sensors are connected to the CAN Bus telematics device using S6 network cables. Data is transmitted to the cloud server via GSM IoT SIM and can be accessed through a web browser from anywhere.

Technology Stack

  • S6 Network Technology

    A single-wire network combining smart sensors and IoT devices for monitoring complex stationary and mobile objects such as marine vessels, vehicles, locomotives, and industrial equipment.

  • GNSS

    Global Navigation Satellite System for accurate positioning using satellite signal processing.

  • Telematics Terminal

    Reads signals from standard and additional sensors, captures location data, and transmits information to the server.

  • Telematics System

    A complete solution for real-time monitoring and trip analysis, covering route, fuel consumption, working time, fuel level, idle time, and alerts.

Hardware Components

Monitoring & Alerts

Monitoring & Alerts

  • Automatic capture of fuel filling events with date, time, and location
  • Downloadable reports on demand
  • Real-time SMS, App, and Email alerts for sudden fuel drops or critical low levels
Operational Benefits

Operational Benefits

Real-Time Insights

Live data on machinery performance, fuel usage, and maintenance needs enables faster and better decision-making.

Preventive Maintenance

 

Maintenance scheduling based on actual usage reduces breakdowns and downtime.

Fuel Optimization

Insights into consumption patterns, idle time, and efficiency help reduce fuel costs.

 

Enhanced Security

GPS tracking and geofencing protect assets from theft and unauthorized use.

Data-Driven Decisions

Historical trend analysis identifies productivity bottlenecks and improves performance planning.

Business Benefits

Business Benefits

For OEMs

  • Faster development
  • Reduced wiring cost
  • Standardized CAN data platform

For Fleet Owners

  • Fuel savings
  • Reduced downtime
  • Improved asset utilization

For Service Teams

  • Faster diagnostics
  • Remote troubleshooting
  • Lower maintenance costs

Frequently Asked Questions

  • What is CAN Bus telematics and how does it benefit marine and industrial fleets?

    CAN Bus telematics is a connected digital technology that enables real-time communication between a vehicle’s electronic systems. For marine and industrial fleets, it provides accurate data on fuel consumption, engine performance, operating hours, and diagnostics, helping fleet managers improve efficiency, reduce costs, and make data-driven decisions.

  • What parameters can be monitored using Manaviya Tech’s CAN Bus telematics system?

    The system monitors critical operational data including fuel level, hourly and total fuel consumption, fuel temperature, engine operating hours, current engine mode, and fuel usage across idling, optimal, and overload conditions. This comprehensive visibility supports fuel optimization, preventive maintenance, and performance analysis.

  • How is fuel consumption measured accurately in marine vessels?

    Manaviya Tech’s solution uses high-precision DFM and DFM Marine fuel flow meters installed on inlet and return fuel lines of engines, generators, and boilers. Combined with DUT-E fuel level sensors in tanks, the system ensures accurate fuel measurement, detection of refueling events, and prevention of fuel theft or misuse.

  • How does data travel from onboard sensors to the monitoring platform?

    All sensors are connected to the CANUp telematics gateway using S6 network cables. The gateway collects and processes sensor data, then transmits it securely to a cloud server via a GSM IoT SIM. Fleet managers can access real-time and historical data through a web browser from anywhere.

  • What alerts and reports are available in the telematics system?

    The system automatically records fuel filling events with date, time, and location. Users can download detailed reports on demand and receive real-time alerts via SMS, mobile app, or email for sudden fuel drops, abnormal consumption, or critically low fuel levels.

  • Who can benefit most from Manaviya Tech’s CAN Bus telematics solution?

    The solution benefits OEMs by reducing wiring complexity and development time, fleet owners by lowering fuel costs and downtime, and service teams through faster diagnostics and remote troubleshooting. It is ideal for marine vessels, heavy equipment, industrial machinery, and commercial fleets operating in demanding environments.

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